Fully automatic rolling and cutting integrated machine
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- 产品描述
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I. Core Value and Process Flow
Core Value: The traditional production line has separate processes for rolling and cutting, requiring two times of winding and transporting; the integrated machine eliminates the intermediate winding and reducing one time of material feeding and positioning, increasing the yield by 0.5%-1%, improving the efficiency by 30%+, saving 40% of space, and reducing 30% of manpower.
Process Flow:
Unwinding → Dust removal and iron removal → Material feeding traction / creasing → Precise rolling (hydraulic / servo opposed rollers) → Laser thickness measurement → Buffer correction → High-speed cutting (roller knife / laser) → Tension closed loop → Dual-axis winding → Automatic rewinding / labeling.
II. Working Principle
Rolling Principle: Servo / hydraulic drives the upper and lower rollers (hardness HRC66+), applying a pressure of 50-200T to compress the coated sheet to the target thickness (precision ±1-1.5μm), enhancing the density and conductivity of the sheet; equipped with bent rollers + constant pressure / constant gap closed loop, eliminating edge looseness and middle tightness, ensuring uniform thickness of the entire sheet.
Cutting Principle: After rolling, the sheet passes through buffering and correction (precision ±0.1mm), then enters the high-precision roller knife (hard alloy / diamond coating, edge jump ≤10μm) for longitudinal cutting; high-end models can also choose laser cutting, without molds, and with quick changeover.
III. Core Structure
Unwinding Unit: Hydraulic tensioner + magnetic powder / servo tension (10-500N) + EPC/CCD correction, unwinding diameter Φ400-1500mm, automatic centering to prevent deviation.
Rolling Main Unit:
Rollers: Width 850-1800mm, round runout ≤1μm, straightness ≤2μm.
Drive: Servo cylinder / hydraulic system, pressure closed loop ±0.5T, gap closed loop ±1μm.
Cleaning: Online roller wiping (non-woven fabric / laser) + scraper, anti-fouling powder, ensuring clean roller surface.
Optional: Hot rolling / cooling, bent rollers, elongation rate detection.
Online thickness measurement: Laser / capacitance thickness gauge, precision ±0.5μm, real-time closed-loop adjustment of rolling gap.
Buffer and Correction: Floating roller buffer + CCD/EPC correction, absorbing speed fluctuations to ensure cutting accuracy.
Cutting Unit:
Roller Knife: Two-stage knife holder, knife gap adjustable ±1μm, cutting width accuracy ±0.03-±0.3mm, burrs ≤5-15μm.
Laser: 100-500W fiber / ultraviolet laser, spot ≤50μm, changeover 10-30min, suitable for narrow leads / irregular shapes.
Tension and Dust Removal: Full closed-loop tension (fluctuation ≤±2%) + conical winding; brush + air knife + negative pressure + ultrasonic dust removal, dust ≤0.3μm.
Winding Unit: Dual slip differential shaft / center winding, winding diameter Φ400-500mm, alignment ±0.5mm; automatic rewinding, tape joining, labeling.
Control System: PLC + touch screen, parameter storage, one-click changeover, fault warning; supports MES connection, data traceability.Solution

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