Double-planet power mixer
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  • Double-planet power mixer

Double-planet power mixer

The core mechanism is the planetary gear transmission.

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  • 产品描述
  • I. Working Principle
    The core mechanism is the planetary gear transmission. The low-speed stirring paddle and the high-speed dispersion shaft both revolve around the center of the reactor and also rotate on their own axes, forming a complex spiral trajectory to achieve full coverage and no死角 mixing of the materials.
    Low-speed stirring components: mostly in the form of twisted frames / pentagonal blades, revolving + low-speed rotation (0-60 rpm), pushing the materials to flip up and down, radial convection, and axial compression, ensuring macroscopic uniformity.
    High-speed dispersion components: equipped with gear-shaped dispersion discs, revolving + high-speed rotation (0-1500 rpm), with a linear speed of over 23m/s, strong shear impact breaking particle agglomeration, and improving micro-dispersity.
    Scraping wall mechanism: the movable scraper rotates synchronously with the planetary frame, continuously cleaning the reactor walls / bottom of the material, eliminating死角.
    Vacuum + Temperature Control: the vacuum degree can reach 20mbar, degassing and preventing oxidation; the jacket temperature control accuracy is ±1℃, suitable for heating / cooling / insulation processes.
    II. Core Structure
    Frame and lifting system: carbon steel / stainless steel frame, hydraulic / electric lifting, convenient for loading and cleaning.
    Transmission system: planetary gears + hard tooth surface reducer, dual frequency speed regulation, low noise, high torque.
    Stirring / dispersion components: double planetary stirring paddles (screw frame / butterfly type) + 1-2 high-speed dispersion shafts, the material can be selected from 304/316L stainless steel, duplex steel.
    Stirring barrel: vertical cylinder, inner wall precision processing and polishing, standard jacket (for heating / cooling with conductive oil / water).
    Control system: PLC + touch screen, capable of setting speed, temperature, vacuum degree, time, supporting explosion-proof customization (ATEX standard).
    III. Performance Characteristics
    High viscosity compatibility: handling viscosity range is wide, up to 10,000Pa・s, suitable for paste-like, paste-like, high-solid-content materials.
    High mixing efficiency: coupled revolving and self-rotation, 3 revolutions complete most of the mixing, 36 revolutions achieve full uniformity, efficiency is several to several tens times that of ordinary stirrers.
    No死角 design: low gap (blade - wall 3-4mm, blade - bottom 2-3mm) + scraping wall device, no residual material.
    Multifunctional integration: can simultaneously complete mixing, dispersion, emulsification, degassing, reaction, homogenization, one machine multiple uses.
    Safe and easy to clean: sealed design prevents leakage, lifting structure facilitates separation of the reactor body and cleaning, in line with GMP standards.
    IV. Typical Application Fields
    New Energy: lithium battery positive and negative electrode pastes, fuel cell pastes, conductive pastes, sealants.
    Chemical: organic silicon / polyurethane / epoxy adhesive, glass glue, sealant, ink, coating, rubber.
    Electronics: solder paste, thermal conductive silicone, conductive silver paste, electronic packaging glue.
    Pharmaceuticals / Food: ointment, gel, ointment, toothpaste, sauce, chocolate paste.

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